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Precision gears at any size

Kleiss gears has advanced the traditional science of gearing to optimize the performance and application of modern polymers - resulting in precision gears that are stronger, lighter, quieter and more cost-effective than traditional plastic gears.

Kleiss Gears specializes in the customer design and manufacture of injection-molded polymer gears with a full range of gearing services including design, prototypes, tooling, molding, micromolding, inspection and testing.  As an ISO 9001:2008 certified manufacturer, we partner with our clients to custom design gears for the unique application to produce a total system that works – not just a gear.

Services & Capabilities:

Engineering

• Shape Optimized Gear Design™
• Inspection & Analysis
• Custom Testing Solutions
• Reverse Engineering
• Engineering & Process Development Consulting

Prototypes

• Machined prototypes
• Injection-molded prototypes
• Custom processes
• Proving design, material and more

Tooling

• Three-plate construction
• Replaceable cavities
• High-temp capable
• Solutions available for a range of budgets and volumes

Manufacturing Capabilities

• Micromolding for parts less than 1 cm³
• Injection-molding parts up to 22 cm (8 inches) in diameter
• Insert molding and full process automation available
• CNC controlled presses, automated material handling, real-time process monitoring
• ISO 9001:2008 certified quality management system