Kleiss Gears is an ISO 9001:2008 certified manufacturer
The Kleiss Difference is in the Molding
Exacting process control produces precision gears
Molded gears require a clean environment, modern molding equipment, precise process control and, more than anything, experience. The best design in the world is worthless without the ability to accurately mold the gears.
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Our factory floor where all of our gears are produced on demand.
Molding Capabilities
Kleiss Gears is committed to finding the best process possible to reduce your molding costs while preserving part accuracy and repeatability.We rely on CNC controlled presses, automated material and part handling, and real-time process regulation to consistently produce precision parts.
Our molding and manufacturing services and capabilities include:
- Standard Injection Molding of parts up to 22 cm (8 inches) in diameter
- Our shop features 6 Arburg presses with capacities of 27-143 tons.
- Micromolding of gears smaller than 1 cm³
- Insert Molding
- Ultrasonic Welding
Our new Battenfeld Microsystem 50 is specialized for manufacturing micro parts with built-in part handling, inspection, and clean-room capabilities.
Micromolding
Manufacturing truly micro parts requires rethinking the entire manufacturing process. Dust, even air currents, is problematic for the manufacturing and inspection process when you are working with parts the size of a pinhead up to 1 cm³.
After assessing the available technology, Kleiss Gears selected the Battenfeld Microsystem 50 for its modular production cell technology - enabling injection molding, part handling, inspection and packaging all within clean-room conditions.
With almost no material waste and significantly lower energy consumption compared to traditional injection-molding machines, the Microsystem efficiently molds gears weighing less than 100mg - enabling us to pass the savings on to our customers.
Visit our News page to read ongoing coverage of this latest addition to our manufacturing capabilities.
Kleiss Gears, Inc., 390 Industrial Avenue, Grantsburg, Wisconsin 54840
715-463-5995
Please email info@kleissgears.com with any inquiries.